Rolling Door

Product Overview

 

The industrial high-speed rolling door is engineered for high-traffic industrial logistics and temperature-controlled environments. Operating at speeds up to 2.5 m/s, it minimizes thermal exchange between partitioned zones, prevents airborne contamination, and maintains cleanroom pressure differentials.

 

 
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Key Features

Frequency-Inverter Servo Drive System: Delivers programmable acceleration and deceleration curves, reducing mechanical stress on the gearbox and extending drive longevity.


Crash-Resistant Self-Repairing Track (Optional): If the curtain is accidentally dislodged by a forklift impact, the zipper-track design allows automatic reinsertion during the next opening cycle, eliminating downtime.


Dual-Beam Infrared Safety Protection: Equipped with a standard bottom safety edge sensor and photoelectric light curtains that reverse door movement instantly upon detecting obstructions.


Airtight Seal Profile: Brush seals embedded within side guides and a flexible bottom pocket contour minimize air infiltration, rated to pressure differences up to 50 Pa.


Corrosion-Resistant Structural Framework: Standard guide rails and head boxes are fabricated from laser-cut 304 stainless steel or powder-coated galvanized steel, preventing oxidation in damp or corrosive atmospheres.

 

Technical Specifications

Technical Parameter

Standard Specification

Heavy-Duty / Cold Storage Specification

Max. Dimensions (W x H)

6000 mm x 6000 mm

Customizable up to 8000 mm x 8000 mm

Opening Speed

1.2 m/s to 2.5 m/s (Adjustable)

1.0 m/s to 1.8 m/s

Closing Speed

0.6 m/s to 1.2 m/s

0.6 m/s to 1.0 m/s

Curtain Material

1.0 mm to 1.2 mm Anti-UV PVC Coated Fabric

Insulated Double-Layer Fabric with EPS/PU Core

Wind Load Resistance

Class 2 to Class 3 (EN 12424)

Class 4 (Wind pressure resistance up to 600 Pa)

Drive System

380V/220V, 3-Phase, Servo Motor (0.75 kW to 2.2 kW)

High-Torque Heavy Duty Gear Motor with Heater

Control Box

IP55 rated enclosure with PLC & Inverter interface (CE & UL 508A compliant)

IP65 stainless steel enclosure with low-temp heating module

Activation Options

Radar, Induction Loop, Photocell, Pull Switch, RFID

Interlock integration, AGV dry-contact trigger

Operating Temperature

-10 deg C to +50 deg C

-35 deg C to +10 deg C (Cold Room Configuration)

 

Product Structure

 
PVC Rapid Rolling Door
 
  • Head Box / Motor Cover

    Servo Motor & Planetary Gearbox
    Balancing Spring Shaft / Roller Tube

  • Side Guide Rails

    High-Density Polyethylene (HDPE) Inner Tracks
    Embedded Seal Brushes / Zipper Slots

  • Curtain Assembly

    Modular PVC Fabric Panels & Full-Width Vision Window
    Wind-Resistant Aluminum/Steel Stiffener Bars

  • Bottom Assembly

    Weighted Aluminum Bottom Bar
    Wireless Pneumatic Safety Edge Sensor

 

Applications
 

Automotive Manufacturing & Assembly

Installed between press shops and assembly lines to block noise propagation and separate temperature zones while maintaining rapid logistics flow.

Cold Chain Logistics & Food Storage

 

Applied at freezer loading docks to minimize cold air loss, reduce frost buildup on evaporator coils, and lower refrigeration energy consumption.

Cleanrooms & Pharmaceutical Plants

 

Deployed in ISO Class 5 to Class 8 environments where positive pressure maintenance and zero particle shedding are mandatory.

Intelligent Warehousing (AS/RS)

 

Synchronized with automated conveyors and forklift terminals for high-frequency clearance without bottlenecking throughput.

 

Available Types & Configurations

 

Standard High-Speed Rolling Door

General-purpose logistics door optimized for internal factory pathways and loading docks.

Cold Storage Insulated Rapid Door

Features multi-layer insulated curtains and perimeter frame heating cables to prevent freezing and seal sticking in sub-zero environments.

Cleanroom Hermetic Fast Door

Features smooth, flush surfaces without exposed fasteners, engineered for high-airtightness facilities requiring frequent sterilization.

Anti-Static (ESD) High-Speed Door

Built with conductive carbon-impregnated PVC fabric for electronics manufacturing facilities to prevent electrostatic discharge damage.

 

Customization Options

 

1

Curtain Transparency

Full-width transparent PVC window panels or solid opaque color options (RAL color matching available).

2

Control Integration

Custom voltage configurations (e.g., 208V, 415V, 480V, 3-phase) and pre-wired plug-and-play aviation connectors.

3

Activation Sensors

3D microwave radar with human-vehicle discrimination, geomagnetic loop detectors, or remote-control transponders.

4

Interlock Systems

Dual-door airlock logic programming to prevent simultaneous opening of two interconnected doors, preserving cleanroom pressure stability.

 

Quality Control & Compliance
 

Raw Material Inspection: Fabric tensile strength, tear resistance, and coating adhesion are tested per ASTM standards prior to cutting.

 

Motor & Inverter Burn-In Testing: Every drive unit undergoes a 48-hour continuous load test on the assembly line to verify thermal stability and encoder signal accuracy.

 

Dimensional Accuracy Check: CNC laser-cut guide rails and structural frames are measured using digital coordinate systems to ensure installation squareness within a +/- 1 mm tolerance.

 

Electrical Safety & Certifications: Manufactured in compliance with ISO 9001 standards. Control panels undergo dielectric withstand tests and are certified to CE Machinery Directive (2006/42/EC) and UL 508A industrial control panel safety requirements.

 

Packaging & Shipping

 

 
 

Export-Grade Packaging

Guide rails, shafts, and motor assemblies are secured inside heavy-duty fumigation-free plywood crates compliant with ISPM 15 standards. Curtains are rolled over rigid cardboard cores and wrapped in moisture-resistant PE film.

 
 
 

Component Organization

Hardware kits, sensors, and pre-wired cables are individually labeled and boxed to streamline on-site inventory checks.

 
 
 

Logistics Support

Compatible with containerized sea freight (20GP/40HQ) or palletized air cargo. Detailed English installation manuals, wiring diagrams, and diagnostic QR codes are included in every shipment.

 

 

 

FAQ

 

Q: What is the maximum wind load rating for this high-speed door, and how does it perform in high-pressure corridors?

A: Standard models are rated at Class 2 to Class 3 under EN 12424, resisting wind speeds up to 18 m/s (50 Pa to 100 Pa). For high-pressure environments like spray booths or logistics tunnels, heavy-duty configurations with reinforced wind bars can withstand pressures up to 600 Pa without unseating the curtain from the side tracks.

Q: What happens if a forklift accidentally crashes into the door curtain?

A: For models equipped with the zipper-track self-repairing system, the curtain will disengage from the side guide without tearing or sustaining structural damage upon impact. The curtain automatically feeds back into the track during the subsequent opening cycle. For standard models, a manual reset procedure is required using the bottom tension release mechanism.

Q: Can this high-speed door integrate with existing plant PLC and AGV traffic control systems?

A: Yes. The onboard control box features dry-contact output/input terminals and supports standard industrial communication protocols (such as Modbus or hardwired 24V DC dry contacts). It accepts open/close signals from automated guided vehicles (AGVs), overhead cranes, and conveyor belt sensors, fully backed by our CE and UL 508A electrical compliance.

Q: What maintenance is required to ensure continuous operation over 200,000 cycles per year?

A: Maintenance is minimal due to the brushless servo motor design. Routine checks include inspecting the bottom safety edge sensor, verifying the optical curtain alignment every six months, and ensuring guide tracks remain free of abrasive debris. The control panel automatically logs operational cycles and displays maintenance error codes for diagnostics.

As one of the leading rolling door manufacturers and suppliers in China, we warmly welcome you to buy discount rolling door for sale here from our factory. All products are with high quality and competitive price. Contact us for quotation.