Air Shower

Product Overview

 

The Industrial Cleanroom Air Shower is a localized decontamination chamber installed at the transition boundary between unclassified areas and cleanrooms. By utilizing high-velocity, HEPA-filtered air streams, it removes particulate contaminants from operator garments or material surfaces before entering controlled environments.


Constructed for demanding industrial sectors—including semiconductor fabrication, pharmaceutical sterile suites, and medical device manufacturing—this unit minimizes cross-contamination risks and maintains room pressure differentials in compliance with ISO 14644-1 and GMP standards.

 

 
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  • Decontaminating Air Shower System
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    The entire unit is constructed from 304 stainless steel, including the chamber, doors, and air nozzles. The smooth surface is easy to clean and does not trap contaminants, which is essential for...
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    The structure is built entirely from 304 stainless steel, including the chamber, doors, and nozzles. Smooth surfaces make routine cleaning straightforward, and the material resists corrosion even...
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    The structure can be configured in stainless steel or coated steel, depending on the environment. Reinforced panels and stronger door systems allow it to handle frequent entry by multiple users,...
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    The frame uses lightweight aluminum combined with stainless steel panels, reducing overall weight without sacrificing structural stability. With wheels installed at the base, the unit can be moved...
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    The chamber is built with reinforced stainless steel panels to handle the movement of pallets, carts, or forklifts. Door systems can be configured as sliding or automatic types, depending on...
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Key Features

High-Velocity Nozzle Array: Adjustable stainless steel directional nozzles deliver nozzle exit velocities of 25 to 30 m/s, ensuring effective boundary-layer air shear to dislodge sub-micron particles.


Dual-Stage Filtration Architecture: Incorporates a washable synthetic pre-filter (G4) to capture coarse particles, followed by an H14 HEPA filter (99.99% efficiency at 0.3 um) tested via cold DOP/PAO scan methods.


Integrated Electronic Interlocking: Microprocessor-controlled logic prevents both doors from opening simultaneously, preventing air ingress from unclassified zones. Emergency release buttons are standard on both sides.


Direct-Drive Centrifugal Blowers: High-static-pressure, dynamically balanced blowers ensure consistent airflow output, low vibration, and continuous operation under high static loads.


Programmable Operation Cycle: Adjustable shower duration timer (0-99 seconds) with an LED countdown display and voice prompt integration.

 

Technical Specifications

Parameter

Standard Single-Person Model

Modular Multi-Person / Tunnel Model

External Dimensions (W x D x H)

1400 x 1000 x 2180 mm

Customizable (1400 x 2000-4000 x 2180 mm)

Internal Workspace (W x D x H)

790 x 930 x 1960 mm

Customizable based on tunnel length

Nozzle Air Velocity

25-30 m/s

25-30 m/s

HEPA Filter Efficiency

99.99% @ 0.3 um (H14)

99.99% @ 0.3 um (H14)

Number of Nozzles

12 (Left/Right walls, adjustable)

24+ (Configured in rows/zones)

Blower Air Volume

1000-1200 m3/h per unit

Multi-blower array (2000-4000 m3/h)

Power Supply

380V / 3-Phase / 50Hz or 60Hz

380V / 3-Phase / 50Hz or 60Hz

Body Material Options

Full SUS304 / Powder-coated Cold-Rolled Steel

Full SUS304 / SUS316

Control System

PLC with LCD Touch Screen / Soft-touch buttons

PLC with Touch Screen & SCADA interface

Lighting

LED recessed cleanroom fixture (>= 500 Lux)

LED recessed cleanroom fixture (>= 500 Lux)

 

Pharmaceutical Grade Air Shower Chamber

 

Product Structure

The air shower consists of the following precision-engineered modular assemblies:


Outer Cabinet & Inner Wall Panels: Formed via CNC laser cutting and precision bending, eliminating exposed fasteners and crevice points to prevent particle accumulation.


Air Plenum Chamber: Optimized internal duct design minimizes static pressure loss and ensures uniform airflow distribution across all nozzle rows.


Blower & Filtration Compartment: Houses the direct-drive centrifugal fan and side-access HEPA filter mounting frame, secured with closed-cell EPDM gaskets to prevent air bypass.


Door Assemblies: Double-layer tempered glass viewing windows integrated into flush-mounted frames, equipped with heavy-duty hydraulic door closers and magnetic locks.


Electrical Control Enclosure: Isolated wiring compartment housing the PLC controller, circuit breakers, and terminal blocks, segregated from the airflow path.

 

Applications

 

Semiconductor & Electronics

Wafer fabrication facilities, cleanroom assembly lines for micro-sensors and optoelectronic devices.

Pharmaceutical & Biotech

Formulation suites, sterile fill-finish cleanrooms, animal research facilities, and laboratory containment zones.

Medical Device Manufacturing

Clean assembly and packaging areas for implantable devices and surgical instruments.

Precision Engineering & Aerospace

Gyroscope calibration rooms, optical lens coating suites, and clean manufacturing cells.

 

Available Types & Configurations
 

Single-Side / Straight-Through Air Shower

Standard configuration with entrance and exit doors on opposite sides, optimized for linear personnel traffic flow.

L-Shape / Right-Angle Air Shower

 

Configured with entrance and exit doors at a 90-degree angle, suited for facilities with strict spatial layout constraints.

Cargo / Material Air Shower

 

Oversized dimensions with roll-up or automated sliding doors, designed for pallet jacks, carts, and large equipment transfer.

Tunnel-Type Air Shower

 

Extended length modular configuration enabling continuous high-speed transit for large shift rotations without bottlenecking.

 

 

Customization Options

Material Upgrades: Full construction in SUS304 or acid-resistant SUS316 stainless steel for corrosive chemical or strict sanitary washdown environments.


Door Configurations: Automated sliding doors, rapid roller shutters, or interlocked inter-com systems.


Filtration Add-ons: Integration of ULPA filters (99.999% @ 0.12 um) or chemical scrubbers/carbon filters for specific gaseous contaminant removal.


Access Control Integration: Compatibility with RFID card readers, biometric fingerprint scanners, facial recognition access terminals, and turnstiles.


Power Supply Adaptation: Custom voltage configurations (220V, 415V, 480V, 50Hz / 60Hz).

Decontaminating Air Shower System

 

Quality Control & Testing Protocol

Every air shower unit undergoes a strict factory acceptance testing (FAT) protocol prior to dispatch:

Structural Inspection

Dimensional checks, weld seam integrity verification via liquid penetrant testing (where specified), and surface finish measurement (Ra <= 0.8 um for stainless steel).

Electrical Safety Test

Insulation resistance testing, dielectric withstand voltage testing, and grounding continuity verification.

Airflow Velocity Test

Calibrated anemometer measurement at each nozzle outlet to verify the >= 25 m/s threshold.

HEPA Integrity Scan

Aerosol photometer scan downstream of the HEPA filter to confirm zero bypass leakage in compliance with ISO 14644 standards.

 

Packaging & Shipping
 

Modular Knock-Down (KD) Option: Available for sites with narrow access corridors; walls and ceiling panels are crated individually for on-site bolting and sealing.

 

Pre-Assembled Crate: Fully assembled units are wrapped in anti-static PE film, secured on heavy-duty fumigation-free wooden export pallets, and reinforced with edge protectors.

 

Documentation Included: Complete Technical Submittal Package containing wiring diagrams, PLC program logic sheets, HEPA test certificates, material mill test reports (MTR), and installation/maintenance manuals, along with standard CAD/BIM submittal drawings upon request.

 

 

FAQ

 

Q: How often must HEPA filters be replaced in an industrial air shower?

A: Under normal operational conditions (operating 8-12 hours daily in an industrial facility), HEPA filters typically require replacement every 12 to 24 months. Replacement intervals depend on ambient facility dust loading and pre-filter maintenance frequency. Differential pressure gauges (dp gauges) monitor filter loading status.

Q: Can the air shower be disassembled to fit through standard 2-meter doorways during installation?

A: Yes. We offer modular panel construction where the unit can be broken down into individual wall panels, ceiling plenum, and door assemblies, allowing easy rigging through standard facility access points and reassembly on-site.

Q: What is the electrical requirement for dust-proof or explosion-proof environments?

A: For hazardous locations (e.g., chemical or explosive pharmaceutical powder processing), we can configure the unit with explosion-proof blowers, sealed fixtures, and ATEX/IECEx certified control enclosures upon request.

Q: How does the electronic interlock mechanism operate during a power failure?

A: In the event of a power outage, the magnetic door locks automatically release to ensure unhindered emergency egress in compliance with building fire safety codes.

As one of the leading air shower manufacturers and suppliers in China, we warmly welcome you to buy discount air shower for sale here from our factory. All products are with high quality and competitive price. Contact us for quotation.

Air Shower Booth, Stainless Steel Air Shower, Air Shower in Pharmaceutical Industry